渗碳齿轮接触疲劳特性及寿命预测模型构建

Contact fatigue characteristics and life prediction model of carburized gear

  • 摘要: 虑及热处理工艺等因素对渗碳Cr-Ni齿轮接触疲劳寿命的影响,构建渗碳齿轮接触疲劳寿命预测模型。利用齿轮接触疲劳试验机进行齿轮接触疲劳试验并基于Hertz理论计算齿轮接触应力。依据试验结果绘制S-N曲线,通过齿面形貌观察与试验数据比对可知,在形成点蚀现象之前的齿轮接触疲劳寿命占主要部分,点蚀现象出现后齿轮便迅速失效。基于Paris公式、虑及齿轮局部与整体硬度、残余应力、裂纹闭合效应和裂纹长度构建齿轮接触疲劳寿命预测模型。模型预测结果表明,所构建的模型可以较准确预测齿轮接触疲劳寿命,为人们了解齿轮接触疲劳特性以及预测齿轮接触疲劳寿命提供了新的可靠的方法。

     

    Abstract:
    Considering the influence of heat treatment process on the contact fatigue life of carburized Cr-Ni gears, the contact fatigue life prediction model of carburized gears is constructed. The gear contact fatigue test is carried out by using the gear contact fatigue test machine, and the gear contact stress is calculated based on Hertz theory. The S-N curve is drawn according to the test results. Through the observation of tooth surface morphology and the comparison with the test data, it can be seen that the contact fatigue life of the gear before the pitting phenomenon is formed accounts for the main part, and the gear will fail rapidly after the pitting phenomenon occurs. Based on Paris formula, considering the local and overall hardness, residual stress, crack closure effect and crack length of gear, the contact fatigue life prediction model of gear is constructed. The model prediction results show that the model can accurately predict the gear contact fatigue life, which provides a new and reliable method for people to understand the gear contact fatigue characteristics and predict the gear contact fatigue life.

     

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