机器人为测量系统的工具坐标系标定方法研究

Research on calibration method of tool coordinate system for robot measurement system

  • 摘要: 构建机器人模拟仿真系统并对机器人末端工具进行标定,可以提高机器人加工精度并实现轨迹快速编程。文章利用实际机器人系统与机器人模拟仿真系统的镜像关系,以实际机器人作为测量工具,实现机器人末端工具的标定。首先,在机器人末端安装标定探针,测量已知尺寸的长方体标定块在机器人空间中的位姿,并在机器人模拟仿真系统中建立该长方体的镜像模型。其次,利用机器人末端工具相对于长方体边、面的位姿关系与机器人末端工具模型相对于长方体模型边、面的位姿关系一致的条件,调整工具模型相对于机器人模型末端的位姿,建立工具在两个系统中的镜像关系。最后,利用标定的工具对待加工毛坯进行测量,并在模拟仿真系统中利用测量矩阵建立加工毛坯的镜像,在模拟仿真系统中实现刀轨迹转换。实验和实际加工结果表明,该标定方法具有标定过程简单、标定精度高的优点,双侧通槽加工的错位误差小于0.73 mm。

     

    Abstract: Constructing robot simulation system and calibrating robot end tools can improve robot machining accuracy and realize fast trajectory programming. In this paper, the mirror relationship between the actual robot system and the robot simulation system is used to calibrate the end tool of the robot. Firstly, a calibration probe was installed at the end of the robot to measure the position and pose of the cuboid calibration block of known size in the robot space, and the image model of the cuboid was established in the robot simulation system. Secondly, the position and pose of the tool model relative to the end of the robot model are adjusted under the condition that the position and pose of the tool model relative to the edge and face of the cuboid model are consistent with that of the tool model relative to the edge and face of the cuboid model, and the mirror relationship of the tool model in the two systems is established. Finally, a calibrated tool is used to measure the blank, and the image of the blank is built by the measurement matrix in the simulation system, and the tool path conversion is realized in the simulation system. The experimental and practical machining results show that the calibration method has the advantages of simple calibration process and high calibration precision, and the dislocation error of two-way through groove machining is less than 0.73 mm.

     

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