基于机器视觉自动化装配系统研究

Research on automatic assembly system based on machine vision

  • 摘要: 在装配环节,针对目前多数企业(尤其是中小型企业)采用人工装配、劳动量大、装配效率低的问题,提出一种基于机器视觉的自动化装配系统研究。以YB100型转子式机油泵为研究对象,通过SolidWorks软件进行虚拟样机三维结构设计,Halcon做相机内参标定,分层式系统控制以及人机交互平台搭建,完成实物搭建与装配流程实物说明。最后,经过重复性测试计算与装配时间的实验分析测试,可得出,自动化装配的重复定位精度0.02 mm,且根据测试零件定位时间可得出各个零件装配在500 ms以内,满足机油泵装配在精度与效率上的要求。

     

    Abstract: In the assembly process, most enterprises (especially small and medium-sized enterprises) use manual assembly at present, which results in large amount of labor and low assembly efficiency. Taking yb100 rotor oil pump as the research object, the 3D structure of virtual prototype is designed by SolidWorks software, the camera internal parameter calibration is done by Halcon, the hierarchical system control and human-computer interaction platform are built, and the physical construction and assembly process description are completed. Finally, through the calculation of repeatability test and the experimental analysis of assembly time, it can be concluded that the repeated positioning accuracy of automatic assembly is 0.02mm, and according to the positioning time of test parts, it can be concluded that each part is within 500ms, which meets the requirements of oil pump assembly in accuracy and efficiency.

     

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