基于BP-PSO的电驱质量预测模型及工艺参数敏感性分析

Quality prediction model and sensitivity analysis of process parameters based on BP-PSO

  • 摘要: 机械产品的质量预测可有效提高产品合格率,提升工厂效益。基于电驱生产工艺中的质量追溯与生产工艺数据,以电驱产线MES系统收集到的数据为训练和测试样本,建立了BP-PSO电驱质量预测模型。依据实际生产数据,确立气密性监测为关键质量特性,经过数据相关性分析提取关键工位数据作为此模型的输入,以气密性检测值作为输出。经过对比实验表明该模型在平均绝对误差和平均绝对误差百分比上比传统BP模型有良好的提升,能够较为精准地对生产质量进行预测。并在此模型基础上利用Sobol全局敏感性分析方法获取生产工艺参数的总敏感度和一阶敏感度并对其进行排序,分析了生产工艺参数对生产质量的影响。

     

    Abstract: The quality prediction of mechanical products can effectively improve the product qualification rate and improve the efficiency of the factory. Based on the quality traceability and production process data in the electric drive production process, the paper uses the data collected by the MES system of the electric drive production line as the training and test samples, and establishes the BP-PSO electric drive quality prediction model. According to the actual production data, the air tightness monitoring is established as the key quality characteristic, and the key station data is extracted as the input of this model after data correlation analysis, and the air tightness detection value is used as the output. Comparative experiments show that the model has a good improvement over the traditional BP model in terms of average absolute error and average absolute error percentage, and can accurately predict the production quality. On the basis of this model, the total sensitivity and first-order sensitivity of production process parameters are obtained and sorted by Sobol global sensitivity analysis method, and the influence of production process parameters on production quality is analyzed.

     

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