基于可换钻尖机夹钻的钛–钢复合管板钻孔工艺试验研究

The study of process test on drilling technology of titanium-steel composite tube plate based on replaceable drill tip

  • 摘要: 汽轮机凝汽器端管板多采用钛–钢复合管板,由于管板两种金属的加工性能存在较大差异,导致管孔加工效率较低。文章对可换钻尖机夹钻一次成型管板管孔的钻孔工艺进行了试验研究,首先设计钛–钢复合试板的一次钻孔成型试验方案,对试验中的钻孔孔径、孔壁粗糙度、钻孔过程切削力等数据进行测量分析,并对加工过程中的切屑排出、积屑瘤等状态进行分析,总结了可换钻尖机夹钻钻孔工艺对钛–钢复合管板的加工适应性。试验结果表明,换钻尖机夹钻钻孔孔径尺寸稳定,加工过程切屑排出良好,针对汽轮机凝汽器的钛–钢复合管板管孔的粗加工具有较好的一次钻孔成型能力。

     

    Abstract: The end tube plate of the condenser of steam turbine is mostly made of titanium-steel composite tube plate. Due to the great difference in the machining properties of the two metals, the drilling efficiency of the tube hole is low. In this paper, the test of one-time drilling for tube plate with the replaceable drill tip is studied. Firstly, the drilling test of titanium-steel composite plate is designed. The data of diameter, roughness of hole and cutting force in the drilling process are measured, and the chip discharge and built-up edge of tool in the drilling process are analyzed. The adaptability of the drilling technology of the replaceable drill tip for the titanium-steel composite tube plate is summarized. The test results show that the replaceable drill tip has stability for diameter and good chip discharge, which has better ability of drilling hole for the rough machining of titanium-steel composite tube plate of steam turbine condenser.

     

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