基于温度场的C/SiC复合材料短电弧放电加工等效热源研究

Temperature field-based equivalent heat source study for short arc discharge machining of C/SiC composites

  • 摘要: 针对C/SiC复合材料放电加工仿真普遍采用高斯热源,忽略间隙弧柱热效应的问题,文章以放电过程的热效应进行两部分等效。采用椭球体热源等效电弧弧柱,高斯面热源等效工件表面热效应,从平行和垂直于碳纤维两个方向进行温度场仿真,对比传统高斯热源与等效热源,并通过实验进行验证。结果表明:运用新型等效热源仿真,得到的凹坑尺寸比传统高斯热源更加接近实验加工的尺寸,预测精确度提高20%。

     

    Abstract: In response to the problem that C/SiC composite electrical discharge machining simulations commonly use a Gaussian heat source and ignore the thermal effect of the interstitial arc column, this paper performs a two-part equivalence with the thermal effect of the discharge process. Using an ellipsoidal heat source equivalent to an arc-arc column and a Gaussian surface heat source equivalent to the surface thermal effect of the workpiece, temperature field simulations are carried out in two directions, parallel and perpendicular to the carbon fibre, comparing a conventional Gaussian heat source with an equivalent heat source, and verified by experiment. The results show that: using the new equivalent heat source simulation, the size of the crater obtained is closer to the experimentally machined size than the conventional Gaussian heat source, with a 20% improvement in prediction accuracy.

     

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