程膺豪, 贾衡, 李鹏, 马欢, 陆佳, 文闻. 三偏心蝶阀车削方法研究[J]. 制造技术与机床, 2023, (5): 69-73. DOI: 10.19287/j.mtmt.1005-2402.2023.05.009
引用本文: 程膺豪, 贾衡, 李鹏, 马欢, 陆佳, 文闻. 三偏心蝶阀车削方法研究[J]. 制造技术与机床, 2023, (5): 69-73. DOI: 10.19287/j.mtmt.1005-2402.2023.05.009
CHENG Yinghao, JIA Heng, LI Peng, MA Huan, LU Jia, WEN Wen. Research on turning method of triple eccentric butterfly valve[J]. Manufacturing Technology & Machine Tool, 2023, (5): 69-73. DOI: 10.19287/j.mtmt.1005-2402.2023.05.009
Citation: CHENG Yinghao, JIA Heng, LI Peng, MA Huan, LU Jia, WEN Wen. Research on turning method of triple eccentric butterfly valve[J]. Manufacturing Technology & Machine Tool, 2023, (5): 69-73. DOI: 10.19287/j.mtmt.1005-2402.2023.05.009

三偏心蝶阀车削方法研究

Research on turning method of triple eccentric butterfly valve

  • 摘要: 通过对三偏心蝶阀零件研究,提出了一种新的加工方法。基于车削加工与圆锥零件特征分析,通过对坐标系进行平移旋转,巧用圆锥曲线极坐标方程,联立数控车床车削关系,推导出阀板的截面方程以及密封面的曲面方程,以此建立新的工件加工模型,接着讨论了加工参数的设置,并基于MATLAB软件模拟了加工效果,经过实际加工对比测试,该方法简化工艺,使得普通数控车床也可以进行偏心圆锥工件的加工,降低了编程难度,有效地提高零件加工质量和生产效率,为实际生产提供经验和借鉴。

     

    Abstract: A new machining method is put forward by studying the parts of triple eccentric butterfly valve. Based on the analysis of turning and the characteristics of conical parts, by translating and rotating the coordinate system, skillfully using the conic polar coordinate equation and the simultaneous CNC lathe turning relationship, the section equation of the valve plate and the surface equation of the sealing surface are derived, so as to establish a new workpiece processing model. Then, the setting of processing parameters is discussed, and the processing effect is simulated based on MATLAB software. After the actual processing comparison test, this method simplifies the process, The common CNC lathe can also process the eccentric cone workpiece, reducing the programming difficulty, effectively improving the part processing quality and production efficiency, and providing experience and reference for actual production.

     

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