焊接顺序及焊接方向对X80管线钢残余应力的影响

Effect of welding sequences and welding direction on the residual stress in X80 pipeline steel

  • 摘要: 针对近年来X80管线钢在应用中出现的多起开裂事故问题。文章采用双椭球热源模型, 以生死单元技术模拟V型焊缝填充构建焊接数值模拟过程。采用实验与仿真相结合的方法,对比分析了X80管线钢在多层多道焊时2种不同焊接顺序及4种不同方向对焊接残余应力的影响。结果表明:焊接顺序对焊缝区和HAZ的残余应力有明显影响,采用对称型焊接顺序时残余应力峰值仅为296.4 MPa,比顺序型焊接顺序应力峰值低29.3%;不同焊接方向对焊缝区和HAZ的残余应力影响不大;数值计算结果与实验结果吻合较好,且计算结果对焊接实验具有一定的指导意义。

     

    Abstract: In response to the problem of a number of cracking accidents in the application of X80 pipeline steel in recent years. Double ellipsoidal heat source model was used and a V-shaped weld filler used raw and dead cell technology to build a numerical simulation process for welding. A combination of experimentation and simulation was used, the effect of two different welding sequences and four different directions on the weld residual stresses of X80 pipeline steel in multi-layer and multi-pass welding were compared and analyzed. The results show that the welding sequence has a significant impact on the residual stress in the weld zone and HAZ, and the peak residual stress is only 296.4 MPa when using the symmetrical welding sequence is 29.3% lower than the peak stress of the sequential welding sequence. The welding direction on the weld zone and HAZ residual stress was not significant. Numerical calculation results match the experimental results better and the calculation results have some guidance for welding experiments.

     

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