某运载火箭复杂薄壁壳体数控加工工艺研究

Research on NC machining technology for complex thin-walled shell of a carrier rocket

  • 摘要: 针对大型复杂薄壁壳体加工易变形及加工精度难以满足要求的问题,对数控加工工艺进行了研究,以某运载火箭尾段为例,为了能有效控制工件的加工变形,保证成品的加工精度,通过分析工件的结构特征和影响加工变形的主要因素,有针对性地制定了合理的数控加工工艺方案,包括合理安排加工工序、采用适当的去应力时效方法、优化装夹方案和合理规划刀具路径,实现了工件的变形控制和有效装夹,保证了工件的成品精度要求。最后通过实际加工应用,有效验证了工艺方案的正确性和有效性。

     

    Abstract: Aiming at the problems that large complex thin-walled shell is easy to deform and the machining precision is difficult to meet the requirements, the NC machining technology is studied. Take the tail section of a carrier rocket as an example, in order to effectively control the machining deformation and guarantee the accuracy of the product. The structural characteristics of the workpiece and the main factors affecting the machining deformation are analyzed, targeted to develop a reasonable NC machining process scheme, including reasonable arrangement of machining process, the use of appropriate stress reduction and aging methods, optimization of clamping scheme and reasonable planning of tool path, to achieve the deformation of the workpiece control and effective clamping, to ensure the finished workpiece precision requirements. Finally, the correctness and effectiveness of the process plan are verified by the actual processing application.

     

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