切割速度对6061铝合金薄板激光切割温度场的影响

Effect of scanning speed on temperature field of laser cutting 6061 aluminum alloy sheet

  • 摘要: 为了揭示切割速度对6061铝合金薄板激光切割过程中温度场的分布及工艺规律,利用有限元软件对2 mm厚铝合金薄板在不同激光切割速度下的温度场进行数值模拟,并通过实验对仿真结果进行验证。仿真结果表明:当激光切割速度为80 mm/s时,工件的热影响区宽且熔深大,切缝处较宽范围内的材料均已达到熔点温度,随着切割速度增大,热影响区宽度、切缝处材料熔化量及熔深均逐渐减小。当切割速度为120 mm/s时,工件的熔深刚好达到材料的厚度。实验结果表明,当切割速度过低时,切缝处材料熔化量过多,在底部形成较厚的挂渣,随着切割速度增大切缝质量得到有效改善,但切割速度过大则会导致切缝处材料熔化量减小,粗糙度增大,切割速度为120 mm/s时,切缝质量最好。实验结果与仿真结果一致性较好,证明了仿真结果的准确性。

     

    Abstract: In order to reveal the distribution and technological rule of temperature field during laser cutting of 6061 aluminum alloy sheet by scanning speed, the temperature field of 2 mm thick aluminum alloy sheet under different laser cutting speed was simulated by finite element software, and the simulation results were verified by experiments. The simulation results show that when the laser cutting speed is 80 mm/s, the heat affected zone of the workpiece is wide and the melting depth is large, and the materials in a wide range of the slit have reached the melting point temperature. With the increase of the cutting speed, the width of the heat affected zone, the melting amount and the melting depth of the material in the slit gradually decrease. When the cutting speed is 120 mm/s, the melting depth of the workpiece just reaches the thickness of the material. The experimental results show that when the cutting speed is too low, the material melting amount at the slit is too much, and thick hanging slag is formed at the bottom. With the increase of the cutting speed, the quality of the slit is effectively improved, but if the cutting speed is too large, the material melting amount at the slit is reduced, and the roughness is increased. The cutting speed is 120 mm/s, and the quality of the slit is the best. The experimental results are in good agreement with the simulation results, which proves the accuracy of simulation results.

     

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