无心磨削动态成圆模型与数值仿真

Centerless grinding dynamic rounding model and numerical simulation

  • 摘要: 为了对无心磨削系统的工件动态成圆过程进行真实有效的数值仿真以及对工件的最终圆度进行科学合理的预测,建立了一种考虑工件中心瞬时位置变化的无心磨削动态成圆模型并对其进行了数值仿真。首先分析了磨削过程中由于工件表面形貌改变导致的工件定位中心位移以及磨削系统的振动引起的工件中心位移对工件中心瞬时位置变化的影响,然后综合考虑无心磨削过程中砂轮和工件之间的相互耦合作用、材料去除关系建立了工件磨削动态成圆模型,最后利用所建立的动态成圆模型和模拟工件材料去除及圆度变化的迭代算法,对工件外圆动态成圆的过程进行了数值仿真,再现了工件材料去除和轮廓形成的整个过程。通过对仿真算例结果的分析,证实了所提出的无心磨削动态成圆模型和迭代算法的真实性和合理性,对无心磨削成圆过程研究具有一定指导意义。

     

    Abstract: In order to make a real and effective numerical simulation of the dynamic rounding process of the workpiece in the centerless grinding system and make a scientific and reasonable prediction of the final roundness of the workpiece, a dynamic rounding model of centerless grinding considering the instantaneous position change of the workpiece center is established and numerically simulated. Firstly, the influence of the center displacement of the workpiece caused by the change of the surface morphology of the workpiece during the grinding process and the center displacement of the workpiece caused by the vibration of the grinding system on the instantaneous position change of the workpiece center is analyzed. Then, considering the mutual coupling between the grinding wheel and the workpiece in the centerless grinding process and the material removal relationship, the dynamic rounding model of the workpiece grinding is established. Finally, the dynamic rounding model and the iterative algorithm for simulating the material removal and roundness change of the workpiece are used to simulate the dynamic rounding process of the workpiece, and the whole process of material removal and contour formation of the workpiece is reproduced. Through the analysis of the simulation results, the authenticity and rationality of the proposed centerless grinding dynamic rounding model and iterative algorithm are confirmed, which has certain guiding significance for the study of centerless grinding rounding process.

     

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