移动式刀具失效巡检系统

Mobile tool failure inspection system

  • 摘要: 为了实现面向产线的柔性化智能刀具失效检测,设计了一种移动式刀具失效巡检系统。通过系统需求分析,针对性地进行了图像采集模块和换刀模块结构设计;通过耦合去噪模块和分类模块,训练了刀具故障诊断模型;通过对机床电流等信号进行分析,实现了失效在线诊断,并与在位检测相结合,解决了检测实时性不足的问题。经过实验验证,移动式刀具失效巡检在实际数控加工过程中进行原位巡检时无错误诊断发生。

     

    Abstract: To realize flexible intelligent tool failure detection for production line, a mobile tool failure inspection system is designed. Through the analysis of system requirements, the structure design of the image acquisition module and the tool change module are targeted; by coupling the denoising module and the classification module, the tool fault diagnosis model has been trained; By analyzing the signal such as machine tool current, on-line failure diagnosis is realized and combined with in-place detection, which solves the problem of insufficient real-time detection. After experimental verification, it can be proved that there is no wrong diagnosis when the mobile tool failure inspection is carried out in the actual CNC machining process.

     

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