基于响应曲面法的15-5PH不锈钢铣削参数优化研究

Research on optimization of milling parameters of 15-5PH stainless steel based on response surface method

  • 摘要: 由于15-5PH沉淀硬化不锈钢属于难加工材料,其加工时会产生较大切削力和极大的塑性变形。所以需要对其切削参数进行优化从而优化切削过程。文章以主轴转速、进给速度、轴向切深和径向切深为优化设计变量,以切削力、表面粗糙度和材料去除率作为响应性能指标,设计曲面响应法方案,建立高速铣削沉淀硬化不锈钢的响应分析模型,分析并得到关于优化设计变量的响应函数解析式,研究了各优化设计变量的交互作用对优化目标的影响规律。得到高速铣削沉淀硬化不锈钢条件下降低切削力和粗糙度,提高切削效率的最优选择组合,为vc=100 m/min,fz = 0.02 mm/z,ap=1.5 mm,ae=0.4 mm。

     

    Abstract: 15-5PH precipitation hardening stainless steel is a difficult material,so it will produce large cutting force and great plastic deformation during processing. Therefore, it is necessary to optimize its cutting parameters to optimize the cutting process. In this paper, the spindle speed, feed speed, axial cutting depth and radial cutting depth are taken as the optimization design variables, and the cutting force, surface roughness and material removal rate are taken as the response performance indicators. The response analysis model of high-speed milling precipitation hardening stainless steel is designed, and the response function analytical formula of the optimization design variables was analyzed and obtained. The influence of the interaction of various optimization design variables on the optimization objectives was studied. The optimal combination of reducing low cutting force and roughness and improving cutting efficiency for high-speed milling precipitation hardened stainless steel was obtained, which is vc = 100 m/min, fz = 0.02 mm/z, ap=1.5 mm, ae = 0.4 mm.

     

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