基于螺栓组残余预紧力一致性的研究

Study on consistency of residual pre-tightening force of bolt group

  • 摘要: 针对数控机床装配中螺栓组残余预紧力分布一致性差的问题,通过搭建实验台进行实验研究,获得拧紧顺序和分步拧紧策略对螺栓组残余预紧力的影响规律。首先,基于机床中常见的四螺栓连接结构,设计并加工出四螺栓连接结构实验件;然后,搭建实验台进行实验,分析拧紧顺序和分步拧紧策略对四螺栓连接结构残余预紧力的影响;最后,对两种分步拧紧策略进行对比分析。结果表明:3种拧紧顺序中,顺时针方向拧紧状态下四螺栓连接结构的残余预紧力一致性最好;随着拧紧步数的增加,螺栓组残余预紧力一致性变好;随着拧紧步数的持续增加,残余预紧力一致性提高不显著;随着首步拧紧比例的增加,螺栓组残余预紧力一致性变好;随着首步拧紧比例的持续增加,残余预紧力一致性提高不显著。该研究可以为提高机床装配质量和螺栓组预紧效果提供指导。

     

    Abstract: Aiming at the problem of poor consistency of residual pre-tightening force of bolt group in CNC machine tools assembly, an experimental bench was set up to study the effect of tightening sequence and step tightening strategies on residual pre-tightening of bolt group. First, based on the common four-bolt connection structure in machine tools, the experiment part of four-bolt connection structure is designed and fabricated. Secondly, an experiment platform was built to analyze the influence of tightening sequence and step tightening strategy on the residual pre-tightening force of the four-bolt connection structure. Finally, the two step tightening strategies are compared and analyzed. The results show that: among the three tightening sequences, the residual pre-tightening force consistency of the four-bolt connection structure is the best under the clockwise tightening condition. With the increase of tightening steps, the consistency of residual pre-tightening force of bolt group becomes better, but with the continues to increase of tightening steps, the consistency of residual pre-tightening force does not improve significantly. The consistency of the residual pre-tightening force of the bolt group becomes better with the increase of the first step tightening proportion, while the consistency of the residual pre-tightening force does not improve significantly with the continuous to increase of the first step tightening proportion. This study can provide guidance for improving machine tools assembly quality and bolt pre-tightening effect.

     

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