大厚度铝合金搅拌摩擦焊接的仿真与实验研究

Simulation and experimental research on friction stir welding of large thickness aluminum alloys

  • 摘要: 针对10 mm大厚度7050 铝合金板搅拌摩擦焊接需求,建立了任意拉格朗日–欧拉模型,结合仿真分析和实验研究,分析了转速、焊接速度及焊接时间下接头温度场分布规律。实测温度和特征点的热循环曲线吻合较好,说明数值模拟可以用来预测温度场的分布规律。结果表明:不同焊接参数下焊缝横截面温度场分布均呈碗状。各位置点的峰值温度随着转速增大及焊接速度减小而升高,其中转速对峰值温度影响更显著。最后,实验验证3组工艺参数下接头的力学性能,实验表明,转速为800 r/min、焊接速度为1.6 mm/s时,接头的力学性能较好。本研究方法为大厚度轻质合金搅拌摩擦焊接工艺的确定提供了参考和借鉴。

     

    Abstract: In order to meet the requirement of friction stir welding joint for 7050 aluminum alloy plate with 10 mm thickness, an arbitrary Lagrange-Olah model was established, which was combined with simulation analysis and experimental research, the distribution law of joint temperature field under rotating speed, welding speed and welding time was analyzed. The thermal cycle curves of the measured temperature and the characteristic points are in good agreement, indicating that the numerical simulation can be used to predict the distribution pattern of the temperature field. The results show that the temperature field distribution of the weld cross-section under different welding parameters are bowl-shaped. The peak temperature at each location point increases with increasing rotational speed and decreasing welding speed, where the rotational speed has a more significant effect on the peak temperature. Finally, the experimental verification of the mechanical properties of the joint under three groups of process parameters, found that 800 r/min, 1.6 mm/s group of parameters under the better tensile properties, the study method for the determination of large thickness of light alloy stir friction welding process provides a reference.

     

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