短电弧-电解复合加工深小孔间隙流固耦合特性研究

Research on flow-solid coupling characteristics of deep small hole gaps by short electric arc-electrolysis composite machining

  • 摘要: 针对深小孔结构加工存在的质量要求高、孔径小、数量多、加工难度大等问题,提出了短电弧-电解复合加工深小孔的方法。短电弧-电解复合加工具有不受材料影响、加工效率高以及表面质量好等优点,但由于深小孔加工阴极柔性大,加工易震颤且电弧放电能量大会引起排屑不畅、短路、二次放电问题。针对上述问题,对短电弧-电解复合加工深小孔间隙流固耦合特性展开研究。从间隙流场角度出发,研究了不同进给速度以及不同加工深度下间隙流场的运动特性,并设计实验验证仿真结果。结果表明:在一定范围内,短电弧-电解复合加工进给速度越快,极间介质平均运动速度越快,颗粒分布越均匀,排屑效果越好,因此通过增加进给速度可以促进排屑,提高短电弧-电解复合加工的稳定性。

     

    Abstract: In view of the problems of high quality requirements, small hole diameter, large number of holes and difficult processing, this paper proposes a short electric arc-electrolysis compound machining method for deep and small holes. Short electric arc-electrolysis machining has the advantages of material-independent, high processing efficiency and good surface quality, but due to the large flexibility of the cathode for deep and small hole machining, the processing is easy to shake and the arc discharge energy can cause poor chip discharge, short circuit and secondary discharge problems. In view of the above problems, this paper investigates the flow-solid coupling characteristics of deep and small holes by short electric arc-electrolysis compound machining. From the perspective of the gap flow field, the motion characteristics of the gap flow field under different feed rates and different machining depths are studied, and experiments are designed to verify the simulation results. The results show that in a certain range, the faster the feeding speed of short electric arc-electrolysis composite machining, the faster the average motion speed of interpolar medium, the more uniform the particle distribution, and the better the chip removal effect, therefore, by increasing the feeding speed can promote chip removal and improve the stability of short electric arc-electrolysis composite machining.

     

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