基于边云协同的设备数据采集及振动故障分析应用

Application of device data acquisition and vibration fault analysis based on edge cloud collaboration

  • 摘要: 为解决高铁吊弦预配智造单元组合大量通信协议采集数据,再集中传输到云端分析,面临的数据采集困难、响应时间延长等问题,基于边云协同框架,设计一种将单元设备融合到统一OPC UA架构进行通信的数据采集架构。采集到的数据在边缘就近预处理后协同到云端,云端结合电机振动数据特性,提出一种应用于边缘现场端到端的电机故障实时诊断方法。在腕臂预配生产线对所提方法进行应用验证,结果表明,该数据采集及故障分析方法具有通用性和高效性。

     

    Abstract: A data acquisition architecture that integrates unit devices into a unified OPC UA architecture for communication is designed in order to address the problem of data acquisition difficulties and response time extension, etc. during a large number of acquired communication protocols data for smart made units of dropper pre-assembly of high-speed railway is combined, then to be centralized and transferred to the cloud for analysis. An end-to-end motor fault real-time diagnosis method applied to the edge field has been proposed by combining the characteristics of motor vibration data in the cloud after the collected data is preprocessed at the edge nearby and then coordinated to the cloud. The application of the proposed method in the cantilever pre-assembly production line has been verified, and the results show that the data acquisition and fault analysis method is universal and efficient.

     

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