基于BSO-BP神经网络的吸能盒多道次拉深系数优选方法研究

Research on optimization method of multi-pass drawing coefficient of energy absorbing box based on BSO-BP neural network

  • 摘要: 吸能盒高径比大,需多道次拉深成形,拉深系数对吸能盒成形质量影响重大,为客观合理确定每道次的拉深系数,提出一种基于BSO-BP神经网络的吸能盒多道次拉深系数优选方法。以某型汽车吸能盒为研究对象,将吸能盒的最大减薄率和FLD成形安全域占比作为成形质量评判标准。首先,以每道次拉深系数作为实验因素,应用拉丁超立方实验设计方法并结合有限元分析技术建立实验样本;其次,基于天牛群优化算法(BSO)优化BP神经网络的权重和阈值,建立多道次拉深系数的BSO-BP神经网络模型;再次,应用多目标粒子群算法(MOPSO)在建立的BSO-BP神经网络模型内进行寻优计算获得满足成形质量评判标准的最优多道次拉深系数值;最后,经过实际生产验证了所提方法的有效性,可为工程中深拉深制品的拉深系数客观合理确定提供一种可供参考的新方法。

     

    Abstract: The energy absorbing box needs multi-pass stretch forming due to its large ratio of height to diameter. The stretching coefficient has great influence on the forming quality of the energy absorbing box. In order to determine the stretching coefficient of each pass objectively and reasonably, a optimization method of multi-pass stretch coefficient of the energy absorbing box based on BSO-BP neural network was proposed. Taking a certain type of car energy absorbing box as the research object, the maximum thinning rate and FLD forming field safe ratio of the box were used as the forming quality evaluation criteria. Firstly, with the tensile coefficient of each pass as the experimental factor, the Latin hypercube experimental design method combined with the finite element analysis technique was used to establish experimental samples. Secondly, the weight and threshold of BP neural network were optimized based on the brain-storming algorithm (BSO), and the BSO-BP neural network model of multi-pass stretch coefficient was established. Thirdly, multi-objective particle swarm optimization algorithm (MOPSO) was used in the established BSO-BP neural network model to obtain the optimal multi-pass tensile coefficient that met the forming quality evaluation criteria. Finally, the effectiveness of the proposed method is verified by actual production, which provides a new method for objective and reasonable determination of tensile coefficient of deep drawing products in engineering.

     

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