基于超声测头大型薄壁件壁厚在机测量和补偿加工方法研究

Research on on-machine measurement and compensation method of wall thickness of large thin-walled parts based on ultrasonic touch probe

  • 摘要: 针对航天器薄壁舱体减轻槽底面加工壁厚精度难以保证以及加工效率低下的问题,基于超声测头对薄壁件壁厚进行在线测量和补偿加工方法研究。首先,利用超声测头测量获取减轻槽底壁厚度和外轮廓度,对外轮廓度偏差和厚度偏差同时补偿,设计补偿值计算和优选方法,计算得到对应减轻槽补偿值,然后,通过对NX编程软件后处理开发,将补偿值自动补偿到数控加工程序中,实现薄壁特征壁厚自动在机测量和补偿加工,提高加工效率和质量稳定性。

     

    Abstract: Aiming at the problems of the difficulty in ensuring the accuracy of the thickness of the spacecraft's thin-walled cabin and the low processing efficiency, the on-machine measurement and compensation method of the wall thickness of the thin-walled parts are studied based on the ultrasonic touch probe. First, the ultrasonic touch probe is used to measure the thickness of the thin-walled parts and the external profile, and the external profile deviation and thickness deviation are compensated at the same time. The compensation value calculation and optimization method is designed to calculate the corresponding lightening groove compensation value. Then, develop the post-processing of NX programming software, the compensation value is automatically compensated to the NC machining program,realize the on-machine measurement and compensation processing of the wall thickness of the thin-walled parts automatically, and improve the processing efficiency and quality stability.

     

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