基于典型零件加工要素的砂型成形机关键几何误差分析与补偿

Analysis and compensation of key geometric errors in sand mold forming machine based on typical machining elements

  • 摘要: 砂型成形机用于加工复杂砂型零件,成形机几何误差为21项,且各个误差项目对于不同零件加工要素的影响程度有较大区别。因此,文章提出识别典型零件加工要素的关键几何误差及相关补偿,通过补偿提高砂型件加工精度。以砂型成形机所加工砂型件的典型加工要素为例,第一,典型加工要素包含圆柱台、圆锥台、菱形台和斜四方台4个典型加工要素;第二,基于误差灵敏度分析识别出典型加工要素对应的关键几何误差;最后,按照典型零件加工要素进行有针对性地补偿。在CAMTC-SMM2000砂型成形机上进行了实验验证,识别得到的关键几何误差灵敏度影响因子之和均大于90%,实施误差补偿后4个典型零件加工要素的加工精度提高了55%~70%。结果表明该方法能有效识别不同零件加工要素下的关键几何误差,提高了砂型件的加工精度。

     

    Abstract: The sand molding machine is used for processing complex sand mold parts. The geometric error of the molding machine has 21 items, and each error item has a significant impact on different elements of the part processing. Therefore, this article proposes to identify the key geometric errors and related compensations for typical part processing elements, and to improve the accuracy of sand mold parts processing through compensation. Taking the typical processing elements of sand mold parts processed by the sand molding machine as an example, firstly, the typical processing elements include four typical elements: cylindrical platform, conical platform, diamond platform, and inclined quadrangular platform. Secondly, based on the sensitivity analysis of errors, the key geometric errors corresponding to the typical processing elements are identified. Finally, targeted compensation is carried out according to the typical part processing elements. The experimental verification is conducted on the CAMTC-SMM2000 sand molding machine, and the sum of the sensitivity influence factors of the identified key geometric errors is all greater than 90%. After implementing error compensation, the processing accuracy of the four typical part processing elements is improved by 55%~70%. The results show that this method can effectively identify the key geometric errors under different part processing elements and improve the processing accuracy of sand mold parts.

     

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