孔挤压工艺在钛合金回转梁上的应用工艺研究

Study on the application of hole extrusion process in titanium alloy rotary beam

  • 摘要: 开缝衬套冷挤压强化是抗疲劳增寿技术中行之有效的强化技术,广泛应用于飞机关键零件连接孔的强化中,实际工程应用场景下强化的孔端面多为非配合平面,对于强化后的孔出口端的材料凸起可通过修挫、铣削加工去除,无难度;但针对飞机全动小翼的核心零件回转梁圆柱轴线上的相贯孔的孔挤压强化实施难度大,主要是因为回转梁材料为钛合金、外圆尺寸精度高且有防腐蚀的喷涂层,强化后如何去除圆轴上孔口周围隆起的材料并保证高精度外圆尺寸,如何保证孔挤压强化不破坏喷涂层等都是施工中的工艺难点,这造成孔挤压工艺在这类场景下迟迟不能应用。文章针对此场景,从工程应用角度进行试验设计及验证,最终得出了可行的工艺方案,成功解决了孔挤压工艺在钛合金回转梁圆柱相贯孔上的应用难题。

     

    Abstract: Cold extrusion reinforcement for crack-filling sleeve is an effective strengthening technique in Anti-fatigue and longevity technology. It is widely used in the reinforcement of aircraft critical parts’ connecting holes. In actual engineering application scenarios, the end face of the reinforced hole are mostly non-mating surface. The protruding material at the reinforced hole’s outlet can be removed by polishing or milling, which is not difficult. However, The core part’s intersecting hole at the rotating beam cylindrical axis of an aircraft’s all-moving winglet is difficult to implement hole extrusion strengthening, the rotary beam’s material is titanium-alloy, its outer circle need high precision and it has corrosion-resistant spray coating. Threrfore, how to remove the material raised around the orifice on a circular shaft and guarantee the high precision cylindrical dimensions after the hole’s strengthening, how to ensure that hole extrusion reinforcement with not to damage the spray layer after the hole’s strengthening, all that are technical difficulties in engineering practice, which caused the hole extrusion technology can not be applied in such scenarios This paper focuses on the above issues, An experiment which is from the perspective of engineering application was designed and had been verified. A feasible technical solution is finally obtained, which is successfully solving the hole extrusion technology’s application difficulties of Titanium alloy rotary beam cylindrical intersecting hole.

     

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