基于视觉原理的直槽丝锥径向几何参数测量方法研究

Research on the measurement method of axial geometric parameters of straight groove taps based on vision principle

  • 摘要: 针对目前丝锥测量方法测量参数单一、需人工操作的问题,提出了一种基于视觉原理的直槽丝锥径向综合多参数自动测量方法。通过预处理得到丝锥极坐标下的径向轮廓图。对端面刃背到几何中心的最大、最小极径像素拟合圆,得到端部和芯部直径。通过拟合特征曲线,得到两对直线方程,利用夹角公式得到前角和后角值。计算刃背首末像素点间距离得到刃背宽度值。将刃背首末像素极径差值作为铲背量。实验结果表明:对M10丝锥进行10次重复性测量,上述几何参数的测量相对误差均在0.58%之内,平均耗时7 s,能满足高精度、高效率、多参数自动测量的工程需求。

     

    Abstract: A new measurement method of straight slot tap radial comprehensive multi-parameter based on vision principle was proposed aiming at the problems of single measurement parameter and manual operation in the current tap measurement method. The radial profile map of the tap in polar coordinates was obtained by preprocessing. The end and core diameters were obtained by fitting a circle to the pixel with the maximum and minimum polar diameter back to the geometric center of the end edge. By fitting the characteristic curve, two pairs of line equations were obtained, and the angle formula was used to obtain the front angle and back angle values. The width of the edge back was obtained by calculating the distance between the first and last pixels of the edge back. The pole diameter difference of the first and last pixel of the edge back was taken as the shovel back amount. The experimental results show that the relative errors of the above geometric parameters are within 0.58%, and the average time is 7 s, which can meet the engineering requirements of high-precision, high-efficiency and multi-parameter automatic measurement.

     

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