轴承钢球光球机料盘结构优化

Structure optimization of workpiece tray of bearing steel ball polishing machine

  • 摘要: 为了轴承钢球球坯磨削后的整球批圆度均能达到工业所需的球等级,且质量一致性好,优化料盘机构以实现对光球机连续、均匀、完全上料。通过对球坯在料盘内的运动情况进行分析,得到了影响球坯下料均匀性以及连续性的两个关键因素:运料盘和挡球板的倾斜角。通过EDEM软件离散元方法仿真分析了各因素对球坯上料均匀性以及连续性的影响,得到了钢球上料效果的最佳组合参数:运料盘坡度为8°、挡球板倾斜度为40°。上料机构在此组合参数下进行实验,发现出球口处无钢球堆积,料盘机构上料的均匀性、完全性效果好,满足使用要求。

     

    Abstract: For the roundness of the whole ball batch after grinding the bearing steel ball billet can reach the ball grade required by industry, and the quality is consistent, optimize the tray mechanism to achieve continuous, uniform and complete loading of the ball flashing machine. The motion of the ball billet in the plate mechanism was analyzed, and two key factors affecting the uniformity and continuity of the ball billet were obtained: the inclination angle of the transporting materials plate and the ball baffle. The influence of various factors on the uniformity and continuity of ball loading was simulated by EDEM software, and the best combination parameters of ball loading effect were obtained: the slope of the loading plate was 8° and the slope of the baffle plate was 40°; the feeding mechanism is tested under this combination parameter, and it is found that there is no steel ball accumulation at the ball outlet. The uniform and complete effect of the plate mechanism loading material is good, and it can meet the operating requirement.

     

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