高速铣削20CrMnTi淬硬钢切削力的试验研究

Experimental study on cutting force in high speed milling of 20CrMnTi hardened steel

  • 摘要: 为了研究切削参数对高速铣削20CrMnTi淬硬钢切削力的影响规律,文章采用正交试验法,进行了高速铣削加工试验,将采集到的原始数据进行处理,并对数据结果进行极差分析,得出了切削参数对铣削力影响程度及最优切削参数,并且通过采用单因素试验法得出切削参数对切削力的影响规律。研究结果表明:铣削深度是影响铣削加工淬硬钢试验时X方向切削力Fx的首要因素,对其影响相对较小的是每齿进给量,对其影响最小的是切削速度;而对于Y方向切削力Fy,铣削深度影响最大,其次是切削速度,每齿进给量影响最小。当切削速度由小变大时,切削力FxFy随着速度的增加而减小;当每齿进给量从0.05 mm/z增至0.13 mm/z 时,切削力FxFy呈上升趋势;切削力Fy随着铣削深度增大而迅速增加,切削力Fx虽然也呈上升趋势,但增长速率低于Fy

     

    Abstract: In order to study the influence of cutting parameters on the cutting force of high-speed milling of 20CrMnTi hardened steel, this paper adopts the orthogonal experimental method to conduct high-speed milling experiments. The collected raw data are processed, and the range analysis of the data results is conducted to obtain the impact of cutting parameters on the milling force and the optimal cutting parameters. The influence of cutting parameters on cutting force is obtained by using a single factor test method. The research results show that the milling depth is the primary factor affecting the cutting force Fx in the X direction during the milling process of hardened steel, with the feed per tooth having a relatively small impact, and the cutting speed having the smallest impact; For the Y direction cutting force Fy, the milling depth has the greatest impact, followed by the cutting speed, and the feed per tooth has the smallest impact. When the cutting speed increases from small to large, the cutting forces Fx and Fy decrease as the speed increases; When the feed rate per tooth increases from 0.05 mm/z to 0.13 mm/z, the cutting forces Fx and Fy show an upward trend; The cutting force Fy increases rapidly with the increase of the milling depth. Although the cutting force Fx also shows an upward trend, the growth rate is lower than Fy.

     

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