立加机床主轴轴线几何精度优化

Geometric accuracy optimization of the main axis of vertical machining center

  • 摘要: 为了提高立式加工中心主轴轴线的几何精度,提出一种结构补偿方案,即对整机进行有限元分析,获得装配后主轴轴线的几何误差,通过调整立柱预倾角、主轴箱与立柱导轨之间的包容比尺寸,达到减小主轴轴线和XY轴线运动间的垂直度误差和Z轴线运动间的平行度误差的目的。以某型号立式加工中心为例,将立柱底部结合面斜度以及主轴箱包容比尺寸作为设计变量,采用拉丁超立方抽样方法选取样本点,根据样本点数据构建主轴轴线几何精度响应面函数模型,利用多目标遗传算法进行寻优。结果表明,采用优化后的设计方案,主轴轴线对于XY轴线间的垂直度误差和Z轴线运动间的平行度误差均有所减小,达到优化目的。

     

    Abstract: In order to improve the geometric accuracy of the spindle axis of vertical machining center, a structural compensation scheme was proposed, that is, the geometric error of the spindle axis after assembly was obtained by finite element analysis of the whole machine, and the perpendicularity error between the spindle axis and the X and Y axis motion and the parallelism error between the Z axis motion were reduced by adjusting the column predip Angle and the headstock inclusion ratio. Taking a certain type of vertical machining center as an example, sample points were selected by Latin hypercube sampling method, and the geometric accuracy response surface function model of spindle axis was constructed according to the sample point data, and multi-objective genetic algorithm was used for optimization. The results show that with the optimized design scheme, the perpendicularity error between X and Y axes and the parallelism error between Z axis axes are reduced to achieve the purpose of optimization.

     

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