激光熔覆涂层硬度强化研究进展

Research progress on hardness strengthening of laser cladding coating

  • 摘要: 随着高端制造领域对零部件的表面服役性能要求的日益提高,除了对材料表面进行直接强化工艺,通常采用制备涂层的方式以提高其表面性能。激光熔覆形成的高硬度耐磨涂层是目前涂层强化的有效手段之一,与基体形成了一种冶金结合的薄层,在局部有较强的抗压入和抗机械摩擦的能力。激光熔覆因其高能量密度、高沉积效率、可控制备厚度、低热变形、快速冷却、低稀释率和高合金化程度等特点,已成为目前的研究热点并在国际上逐步推广应用。文章首先概括了激光熔覆促使材料硬度提高的强化机理,包括晶粒细化、晶格畸变和物相变化等,但是由于激光熔覆技术自身的局限性,使涂层容易产生缺陷;然后总结了其他的表面强化技术,如超声滚压技术、热处理等,形成激光熔覆技术的复合强化技术,可使材料表面硬度效果进一步提升,达到更佳的使用性能。

     

    Abstract: With the increasing demand for surface service performance of components in the high-end manufacturing field, in addition to directly strengthening the material surface, coating preparation is usually used to improve its surface performance. The high hardness wear-resistant coating formed by laser cladding is currently one of the effective means of coating strengthening. It forms a metallurgical bonded thin layer with the substrate, which has strong compressive resistance and mechanical friction resistance in local areas. Due to its high energy density, high deposition efficiency, controllable preparation thickness, low thermal deformation, rapid cooling, low dilution rate, and high alloying degree, laser cladding has become a current research hotspot and gradually promoted and applied internationally. This article first summarizes the strengthening mechanism of laser cladding to improve material hardness, including grain refinement, lattice distortion, phase changes, etc. However, due to the limitations of laser cladding technology itself, the coating is prone to defects. Then, other surface strengthening technologies, such as ultrasonic rolling technology and heat treatment, were summarized to form a composite strengthening technology of laser cladding technology, which can further improve the surface hardness effect of the material and achieve better performance.

     

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