基于ACFM的921A钢材裂纹检测系统设计及试验研究

Design and experimental study of 921A steel crack detection system based on ACFM

  • 摘要: 目前针对921A钢材裂纹的检测方法,无法有效利用材料特点得出最优探头参数,从而提高检测精度、在检测过程中有效减少材料损失。文章基于交流电磁场检测技术(alternating current field measurement, ACFM)开发了一种针对921A钢材裂纹的无损检测系统并试验研究。通过有限元软件Ansys Maxwell进行模型建立与仿真,并使用曲面响应法(response surface methodology,RSM)得出最优探头电磁组合参数。结合实际,利用单片机设计磁芯激励及功率放大电路、探头检测电路,并编写信号控制软件,使用Matlab设计检测信号采集及数据处理,形成一套完整的检测系统。最后利用不同尺寸的裂纹进行检测。实验结果表明,系统中信号发生器输出电压稳定,且功率放大模块可以降低感抗增强激励效果,可以有效检测出不同裂纹特征,长度误差率为7.325%,深度误差率为9.96%。

     

    Abstract: At present, the detection method for 921A steel crack can not effectively use the material characteristics to obtain the optimal probe parameters, so as to improve the detection accuracy and effectively reduce the material loss in the detection process. In this paper, a non-destructive testing system for 921A steel crack is developed and tested based on alternating current field measurement (ACFM). The model was established and simulated by the finite element software Ansys Maxwell, and the response surface methodology (RSM) was used to obtain the optimal electromagnetic combination parameters of the probe. Combined with the actual situation, the single-chip microcomputer is used to design the magnetic core excitation and power amplification circuit, the probe detection circuit, and the signal control software is written. The Matlab is used to design the detection signal acquisition and data processing software to form a complete detection system. Finally, different sizes of cracks are used for detection. The experimental results show that the output voltage of the signal generator in the system is stable, and the power amplification module can reduce the inductance enhancement excitation effect, and can effectively detect different crack characteristics. The length error rate is 7.325%, and the depth error rate is 9.96%.

     

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