超声滚挤压执行器的机床精密调高装置研究

Research on machine tool precision heightening device of ultrasonic roller extrusion actuator

  • 摘要: 为解决超声滚挤压装置在超声加工时,由于执行刀具在机床垂直高度方向上,挤压头总是无法与工件中心轴线处于同一水平线,导致加工准备工作耗时长、高度调节难的问题,文章提出一种既能满足超声滚挤压执行器高度调节而且使用时不受机床局限的精密调高装置的机械设计方法。利用蜗轮蜗杆机构,实现高度方向调节,同时由楔块承重,可以承受在刀架夹紧情况下的巨大载荷,保护内部零件、螺母和弹簧片稳固构件,确保该装置在作业时避免出现移动,增加稳定性。最后通过试验对比得出:利用该装置后滚压头的调高时间缩短到30 s以内,测得工件粗糙度降低了7%左右,直径偏差降低了50%~67%。满足超声加工时在不同工况下,对刀具高度调节实现精准把控,极大程度地解决了超声滚挤压执行器在不同机床工作时高度调节的需求。

     

    Abstract: In order to solve the problem that the ultrasonic roller extrusion device is in ultrasonic machining, because the execution tool is in the vertical height direction of the machine tool, the extrusion head always cannot be in the same horizontal line with the central axis of the workpiece, resulting in long processing preparation and difficult height adjustment. A mechanical design method that can not only meet the height adjustment of ultrasonic roller extrusion actuator but also use a precision height adjustment device that is not limited by the machine tool. The worm gear mechanism is used to achieve height direction adjustment, and at the same time the wedge is load-bearing, which can withstand huge loads under the clamping of the tool holder, protect the internal parts, nuts and spring plates to stabilize the members, ensure that the device avoids movement during operation and increases stability. Finally, through test comparison, it is concluded that the height adjustment time of the rolling head after using the device is shortened to less than 30 s, the measured roughness of the workpiece is reduced by 7%, and the diameter deviation is reduced by 50%~67%. It can meet the ultrasonic machining under different working conditions, and achieve precise control of tool height adjustment, which greatly solves the needs of ultrasonic roller extrusion actuator height adjustment when working in different machine tools.

     

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