淬火20CrMnMo合金钢工件液氮冷装工艺研究

Research on liquid nitrogen cooling process for quenching 20CrMnMo alloy steel workpieces

  • 摘要: 已有生产线上对于合金材料为淬火后的20CrMnMo的工件冷装工艺仍以经验工艺参数为指导,导致冷装工艺装备缺乏系统性设计方法,亟需揭示装配工件温度和变形量的时变规律。文章通过实验研究了淬火后的20CrMnMo材料的低温热物性,以此为基础,研究了几种典型工件在冷装配工艺流程中的温度和变形量随时间的变化行为。结果显示,相同工况下,工件温度变化率和形变速率都随工件尺寸增加而增大;通过实验验证了工件温度及变形的时变规律,模拟结果与实验结果具有较好的一致性。根据工件的加工误差和装配精度要求,实现冷装工艺装配时间的精准预测,研究结果将为材料热物性研究和冷装工艺关键参数的精准设定提供理论依据。

     

    Abstract: The existing production line still relies on empirical process parameters as a guide for the cold assembly process of 20CrMnMo alloy steel workpieces after quenching, leading to a lack of systematic design methods for the cold assembly process equipment. It is urgently necessary to reveal the time-varying laws of workpiece temperature and deformation during assembly. This article conducts experimental studies on the low-temperature thermal properties of 20CrMnMo material after quenching. Based on this, numerical investigations were carried out on the temperature and deformation variations over time for several typical workpieces in the cold assembly process. The results showed that under the same operating conditions, the rates of workpiece temperature change and deformation increased with the size of the workpieces. The time-varying laws of workpiece temperature and deformation were confirmed through experiments, and the simulation results were found to be in good agreement with the experimental results. Based on the machining errors of the workpieces and the precision requirements of assembly, accurate prediction of assembly time for the cold assembly process can be achieved. The research findings will provide a theoretical basis for the study of material thermal properties and the precise setting of key parameters for the cold assembly process.

     

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