平面磨削GT35残余应力形成机理与可控工艺方案

Mechanism of residual stress formation and controllable process in plane grinding GT35

  • 摘要: 陀螺仪电机轴承套等钢结硬质合金GT35材料零件由于加工过程中的微应力控制不当经常出现表面开裂、尺寸变形等质量问题,给陀螺仪的生产带来了不小的困扰。为了探究平面磨削加工工艺参数对表面残余应力的影响,实现低残余应力加工的可控工艺方案,文章分析了平面磨削GT35残余应力的形成机理,采用KP-36精密磨床开展了磨削试验,对砂轮线速度、径向磨削深度、工件进给速度以及砂轮结合剂种类等工艺参数进行了因素轮换法试验分析,并采用X射线衍射进行了残余应力检测。试验研究结果表明,在GT35钢结硬质合金平面磨削工艺参数中径向磨削深度影响程度占比49%、工件进给速度占比25%、结合剂种类占比16%、砂轮线速度占比10%;工件进给速度为18 m/min时残余应力最小;树脂结合剂砂轮比青铜结合剂砂轮加工后零件残余应力平均小10%。GT35材料零件平面磨削残余应力可控工艺方案为采用青铜结合剂金刚石砂轮并选用0.002 mm的径向磨削深度、18 m/min的工件进给速度以及30 m/s的砂轮线速度。

     

    Abstract: The quality problems of steel bonded cemented carbide GT35 parts, such as gyroscope motor bearing sleeve, such as surface cracking and dimensional deformation, often occur due to the improper control of micro-stress during machining, the production of gyroscope has brought no small trouble. In order to investigate the influence of surface grinding process parameters on surface residual stress and realize the controllable process scheme of low residual stress machining, the formation mechanism of GT35 residual stress in surface grinding was analyzed, the grinding experiments were carried out with KP-36 precision grinder, and the factors such as the grinding wheel linear speed, the depth of radial grinding, the workpiece feed speed and the type of grinding wheel bond were analyzed, the residual stress was measured by X-ray diffraction. The results of the experimental study show that, in the process parameters of GT35 steel-bonded cemented carbide surface grinding, the influence degree of radial grinding depth is 49%, the feed rate of workpiece is 25%, the type of binder is 16%, and the linear speed of grinding wheel is 10% The residual stress is minimum when the workpiece feed rate is 18 m/min, and the residual stress of resin bonded grinding wheel is 10% less than that of bronze bonded grinding wheel. GT35 material parts plane grinding residual stress controllable process plan is to use bronze bond diamond grinding wheel and choose 0.002 mm radial grinding depth, 18 m/min workpiece feed speed and 30 m/s grinding wheel linear speed.

     

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