面向铣削场景的电主轴数字孪生调试方法研究

Research on digital twin-based commissioning methods for electric spindle in milling scenarios

  • 摘要: 数控机床电主轴作为机床关键功能部件之一,其工作性能直接影响数控机床的加工效果。电主轴加工前的调试工作,对于提升机床加工效率和工作性能具有重要意义。文章建立了面向铣削场景的电主轴数字孪生调试方法,针对控制效果受运行工况、敏感参数变化影响导致调试结果可靠性降低的问题,分析系统特性与运行场景特点,构建铣削场景模型,并将运行场景注入孪生模型内,结合基于模型的整定算法与手动调优策略,研究数字孪生驱动的虚拟调试方法。以主轴电机速度环控制参数为例,对PI参数进行虚拟调试优化,对比实验测试数据得出在缩短调试时间的同时也降低稳态误差48%、缩短响应时间13%,从而验证了所提方法的有效性和现场应用的可行性。

     

    Abstract: As one of the key functional components of CNC machine tools, the electric spindle's working performance directly affects the machining effect of CNC machine tools. The commissioning work before the machining of the electric spindle is of great significance for improving the machining efficiency and performance of the machine tool. This article establishes a digital twin commissioning method for electric spindle for milling scenarios. In response to the problem of reduced reliability of commissioning results caused by changes in operating conditions and sensitive parameters, the system characteristics and operating scenario characteristics are analyzed. A milling scenario model is constructed, and the operating scenario is injected into the twin model. Combining model-based tuning algorithms and manual optimization strategies, a virtual commissioning method driven by digital twins is studied. Taking the speed loop control parameters of the spindle motor as an example, virtual commissioning and optimization of PI parameters were carried out. By comparing experimental test data, it was found that while shortening commissioning time, steady-state error was reduced by 48% and response time was shortened by 13%. This verified the effectiveness of the proposed method and the feasibility of on-site application.

     

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