考虑微凸体间相互作用的机床结合面加载接触特性分形理论建模

Fractal theoretical modeling of loading contact characteristics of machine tool joint interfaces considering interaction between asperities

  • 摘要: 文章基于分形几何理论,考虑机械结合面微凸体间的相互作用对结合面接触特性的影响,同时考虑微凸体发生弹塑性变形的两个阶段,得出考虑微凸体间相互作用的单个微凸体的弹性临界变形;从而建立考虑微凸体间相互作用的单个微凸体各变形阶段接触载荷、接触刚度理论模型;进一步建立考虑微凸体间相互作用的结合面真实接触载荷、接触刚度分形理论模型,并进行无量纲处理,分别得出接触载荷、接触刚度与接触面积之间量纲为一的关系式。通过仿真分析对比,可见考虑微凸体间相互作用时单个微凸体的临界变形小于不考虑微凸体间相互作用时,而对应的微凸体接触载荷、接触刚度则大于不考虑微凸体间相互作用时。对比考虑微凸体间相互作用时不同分形维数对结合面接触载荷、接触刚度的影响,得出考虑微凸体间相互作用时分形维数增大结合面接触载荷、接触刚度呈增大趋势。

     

    Abstract: Based on fractal geometry theory, the influence of the interaction between asperities on the contact characteristics of mechanical joint interfaces is considered. At the same time, the two stages of elastic-plastic deformation of asperities are considered, and the elastic critical deformation of the asperity considering the interaction between asperities is obtained. Thus, a theoretical model for the contact load and contact stiffness of a single asperity at each deformation stage is established, taking into account the interaction between asperities. Further establish a fractal theoretical model for the real contact load and contact stiffness of the joint interface considering the interaction between asperities, and perform dimensionless processing. Derive the one-dimensional relationship between contact load, contact stiffness, and contact area. Through simulation analysis and comparison, it can be seen that the critical deformation of a single asperity when considering the interaction between asperities is smaller than when not considering the interaction between asperities, while the corresponding contact load and contact stiffness of asperities are greater than when not considering the interaction between asperities. By comparing the effects of different fractal dimensions on the contact load and contact stiffness of the joint interface when considering the interaction between asperities, it is found that the fractal dimension increases when considering the interaction between asperities, and the contact load and contact stiffness of the joint interface show an increasing trend.

     

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