Abstract:
In view of the fact that the surface quality and dimensional accuracy of laser selective melting Inconel 718 formed parts are difficult to meet the requirements of precision parts. Firstly, the influence of different milling parameters (milling speed
vc, milling depth
ap, milling width
ae, feed per tooth
fz) on the cutting force (
F) and surface roughness (
Ra) is analyzed through the milling and cutting post-processing process.Then, based on the grey relation analysismethod, the multi-objective was transformed into a single objective optimization of grey relation(
GR), the second-order
GR regression prediction model was established by the stepwise regression method, and finally the particle swarm optimization was used to obtain the optimal parameter combination. The results show that the importance of the influence on
F is
fz,
vc,
ap and
ae, the importance of the influence on
Ra is
fz,
ap,
vc and
ae respectively, and the maximum decrease of
Ra is 97.80% and the average decrease is 94.03% after milling. The maximum error of the established prediction model is not more than 5%; The optimal solution of
GR is
0.8173, and the corresponding optimal milling process parameter combination is
vc=46.96 m/min,
ap=0.25 mm,
ae=2.90 mm,
fz=0.025 mm/z.