CFRP板材钻铣加工特性及工艺参数优化

Machinability study and process optimization of drilling and milling in two types of CFRP plates

  • 摘要: 为对比不同碳纤维增强复合材料(carbon fiber reinforced polymer,CFRP)材料在典型加工工艺中的加工特性,对环氧树脂基T700 CFRP、双马树脂基T800 CFRP两种CFRP板材分别开展了钻、铣加工实验。对比了两种板材钻、铣加工中损伤形式与尺度的差异,开展了切削速度、每转进给量作为变量的参数矩阵实验,揭示了不同工艺下的加工质量影响因素。结果表明,不同CFRP板材的制孔、铣削损伤形式相近,但在具体的损伤形态及分层撕裂倾向上体现出一定差异性。制孔加工中,加工质量受每转进给量影响较大,而在铣削加工中,加工质量受切削速度影响更显著。对实验数据结果进行回归分析,建立了加工参数与加工质量的关系。使用优化算法分别对最优加工质量即最小加工损伤和质量效率平衡两种优化目标,获取了最优加工参数并开展了实验验证。

     

    Abstract: To compare the machinability of various types of carbon fiber reinforced polymer (CFRP) materials, drilling and milling experiments are conducted on two types of CFRP sheets. Epoxy-based T700 carbon fiber reinforced and bismaleimide-based T800 carbon fiber reinforced. The pattern and size of machining-induced damage under each condition are observed and compared with a digital microscope. Experiments of parameters matrix with cutting speed and feed per turn as variables were carried out to reveal the influencing factors of machining quality under different processes. The results show that different CFRP plates have similar damage patterns in drilling and milling processes, but have some differences in specific damage patterns and delamination tearing tendency. In hole making, the machining quality is greatly affected by each turn feed, while in milling, the machining quality is more significantly affected by the cutting speed.The relationship between machining parameters and machining quality was established by regression analysis of experimental data. The optimal machining parameters were obtained by using the optimization algorithm for the optimal machining quality, namely the minimum machining damage and the balance of mass efficiency. The optimum processing parameters are obtained and verified by experiments.

     

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