磨削接触刚度及其工艺关联分析研究

Research on grinding contact stiffness and its process correlation analysis

  • 摘要: 在磨削加工中,磨削接触刚度过于抽象、难以理解,给磨削应用带来了不少困扰。立足外圆磨削工程,进行了全面分析、梳理,探讨了磨削相关部件之形变、受力,明确了关联刚度。磨床刚度主要受磨床主轴抗弯刚度、进给丝杠抗拉刚度影响,一般相对固定;磨削刚度指磨削状态下砂轮与工件两者抵抗法向形变的能力主要取决于磨削接触刚度;磨削接触刚度是指磨削状态下在磨削区内单位法向形变所承受的法向磨削力,具有时变特征,主要与砂轮基本特性、工件材料性能、砂轮工作面形貌、磨削参数有关。磨削技术人员主要工作是在满足磨削需求的前提下,合理利用当下磨削条件调整优化磨削接触刚度,保持磨削工艺系统稳定,最大限度发挥磨床加工能力。

     

    Abstract: In grinding, the concept of grinding contact stiffness is too abstract and difficult to understand, which brings many difficulties to grinding applications. Based on the engineering of cylindrical grinding, a comprehensive analysis and sorting are conducted, the deformation and force of grinding related components, and clarifying the associated stiffness are ediscussed. The stiffness of the grinding machine is mainly affected by the bending stiffness of the grinding machine spindle and the tensile stiffness of the feed screw pair, and is generally relatively fixed.Grinding stiffness refers to the ability of the grinding wheel and workpiece to resist normal deformation in the grinding state, mainly depending on the grinding contact stiffness.Grinding contact stiffness refers to the normal grinding force borne by a unit of normal deformation in the grinding zone under grinding conditions, which has time-varying characteristics and is mainly related to the basic characteristics of the grinding wheel, material properties of the workpiece, working surface morphology of the grinding wheel, and grinding parameters. The main job of grinding technicians is to make reasonable use of current grinding conditions to adjust and optimize grinding contact stiffness, maintain the stability of the grinding process system, and maximize the machining capacity of the grinding machine, while meeting the grinding needs.

     

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