宁建荣, 吴春建, 朱良多. 基于磁热双向耦合的PMSM转子动态偏心研究[J]. 制造技术与机床, 2024, (10): 80-88. DOI: 10.19287/j.mtmt.1005-2402.2024.10.011
引用本文: 宁建荣, 吴春建, 朱良多. 基于磁热双向耦合的PMSM转子动态偏心研究[J]. 制造技术与机床, 2024, (10): 80-88. DOI: 10.19287/j.mtmt.1005-2402.2024.10.011
NING Jianrong, WU Chunjian, ZHU Liangduo. Study on dynamic eccentricity of PMSM rotor based on magnetothermal coupling[J]. Manufacturing Technology & Machine Tool, 2024, (10): 80-88. DOI: 10.19287/j.mtmt.1005-2402.2024.10.011
Citation: NING Jianrong, WU Chunjian, ZHU Liangduo. Study on dynamic eccentricity of PMSM rotor based on magnetothermal coupling[J]. Manufacturing Technology & Machine Tool, 2024, (10): 80-88. DOI: 10.19287/j.mtmt.1005-2402.2024.10.011

基于磁热双向耦合的PMSM转子动态偏心研究

Study on dynamic eccentricity of PMSM rotor based on magnetothermal coupling

  • 摘要: 针对外转子永磁同步电机(permanent magnet synchronous motor,PMSM)在制造、装配及使用过程中负载作用引起的动态偏心的影响,以120槽48级PMSM为研究对象,使用一种考虑温度变化对电机材料属性影响并反馈到电磁分析中进行多次迭代计算的磁热双向耦合分析方法,通过建立PMSM磁热双向耦合模型,基于额定工况对模型进行仿真计算,求解并分析了转子动态偏心对PMSM各部分损耗、温升、电磁性能及径向不平衡磁拉力的影响规律。研究表明,随着偏心率的增加,气隙磁密出现不均匀分布,并产生径向不平衡电磁力,其中径向电磁力密度谐波起主要作用的为低次、奇数谐波;磁密变化造成PMSM损耗和温升增加。通过对比表明,磁热双向耦合与单向磁热耦合相比更接近真实数据,具有更高的分析精度和可靠性。

     

    Abstract: In order to accurately calculate the influence of rotor eccentricity on the motor, the dynamic eccentricity caused by load during the manufacturing, assembly and use of a permanent magnet synchronous motor (PMSM) is investigated. A bidirectional magnetothermal coupling analysis method was proposed, which considered the influence of temperature change on motor material properties and fed back to electromagnetic analysis for multiple iterative calculations. Taking 120-slot 48-grade PMSM as the research object, a bidirectional magnetothermal coupling model of PMSM was established and the model was simulated based on rated working conditions. The effects of rotor dynamic eccentricity on the loss, temperature rise, electromagnetic properties and radial unbalance magnetic pull of PMSM were solved and analyzed. With the increase in rotor eccentricity, the magnetic density of the air gap is unevenly distributed and radial unbalanced electromagnetic force is generated. Among them, the radial electromagnetic density harmonics play a major role in the low-order and odd-order harmonics, resulting in the increase of PMSM loss and temperature rise. The comparison shows that the magnetothermal bidirectional coupling is closer to the real data and has higher analysis accuracy and reliability.

     

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