偏载工况下圆锥滚子大端面–挡边匹配及摩擦功耗计算

Calculation of friction power consumption and matching between large end face and edge of tapered roller under unbalanced load condition

  • 摘要: 变轨距转向架轴箱轴承受载情况复杂恶劣,为降低滚子大端面与挡边间的摩擦发热、提高轴承可靠性,分析轴承特殊载荷及不同工况条件对其摩擦功耗的影响,并对滚子大端面与挡边进行匹配。考虑轴承实际工作情况,采用Romax软件建立其仿真模型,计算滚子大端面与挡边间的摩擦功耗,通过与理论值进行比较,验证仿真计算结果的准确性。计算结果表明,可变轨距动车组在宽轨运行时的摩擦功耗高于准轨运行;轮轴间隙配合导致轴承承受更大的轴向载荷使得摩擦功耗增大;对滚子大端面与挡边进行匹配,得到球基面半径系数为0.95,接触位置为挡边高度的1/3;轴箱轴承应避免过度预紧,预紧量过大将导致摩擦功耗迅速增大,预紧量为50~75 μm时摩擦功耗增幅较小;随着列车运行速度提高,摩擦功耗增大,且速度越快增幅越大。计算结果可为变轨距转向架轴箱轴承设计及后续优化提供参考。

     

    Abstract: In order to reduce the friction and heat between the large end face of the roller and the rib and improve the reliability of the bearing, the influence of special load and different working conditions on the friction power consumption of the bearing is analyzed, and the large end face of the roller and the rib are matched. Considering the actual working condition of the bearing, the simulation model is established by using Romax software to calculate the friction power consumption between the big end face of the roller and the rib, and the accuracy of the simulation results is verified by comparing with the theoretical value. The calculation results show that the friction power consumption of variable gauge EMUs during wide gauge operation is higher than that of standard gauge operation. The clearance fit between the wheel and axle causes the bearing to bear a greater axial load, resulting in an increase in friction power consumption. Match the large end face of the roller with the retaining edge to obtain a ball base radius coefficient of 0.95 and a contact position of 1/3 of the height of the retaining edge. Axle box bearing should avoid excessive preload, too much preload will lead to rapid increase of friction power consumption, when the preload is 50-75 μm friction power consumption increase is small. As the train speed increases, the friction power consumption increases, and the increase in speed is greater. The calculation results can provide reference for the design and subsequent optimization of the axle box bearing of the variable gauge bogie.

     

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