机床封闭空间内切削声场分布有限元分析

Finite element analysis of cutting sound field distribution in enclosed space of machine tools

  • 摘要: 声音传感器具有易安装、无需粘附传感器和不干扰加工过程等特点,在加工过程刀具磨损在线监测中具有广泛的应用前景。但是,在机床封闭空间内声音传播过程受机床内壁、主轴和工作台等结构影响,将产生反射、衍射等现象,导致声场分布具有较大差异性,为声音传感器的合理布置带来困扰。为此,以数控铣床为研究对象,基于声学有限元理论建立铣削加工声场仿真模型,采用压力声学瞬态分析方法,建立正弦加速度声源信号在机床内的传播模型,采用傅里叶变换对机床内声场进行频谱分析。结果表明,在距声源0.4 m和壁面的位置,声压较大,在机床中部,声压随声源距离的增大而减小。本模型为基于声信号的刀具磨损监测奠定了基础。

     

    Abstract: Sound sensors are easy to install, do not need to adhere to the sensor and do not interfere with the machining process, so it has a wide application prospect in the online monitoring of tool wear in the machining process. However, the sound propagation process in the closed space of the machine tool is affected by the inner wall of the machine tool, spindle, table, and other structural effects, which will produce reflection, diffraction, and other phenomena, resulting in greater variability in the distribution of the acoustic field, which will bring trouble to the reasonable arrangement of the sound sensor. Therefore, the numerical control milling machine is taken as the research object, the sound field simulation model is established based on the acoustic finite element theory, the pressure acoustic transient analysis method is used to establish the sine acceleration sound source signal propagation model in the machine tool, and the Fourier transform is used to analyze the sound field in the machine tool spectrum. The results show that the sound pressure is larger at the position 0.4 m away from the sound source and the wall surface, and decreases with the increase of the sound source distance in the middle of the machine tool. This model lays the foundation for tool wear monitoring based on acoustic signals.

     

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