开槽结构化砂轮光固化快速成型制备及其磨削实验研究

Study on the preparation and grinding experiment of light cured slotted structured grinding wheel

  • 摘要: 为实现开槽结构化砂轮的快速制备,结合光固化快速成型和铺粉3D打印的优点,提出基于磨粒-树脂浆料逐层铺设的常规磨粒粒径砂轮光固化快速制备方法;研究了磨粒-树脂混合浆料固化厚度随时间的变化规律,磨料层单次固化厚度对磨料层-基体粘结强度、磨料层层间结合强度的影响;基于光固化快速成型原理,搭建了光固化树脂结合剂砂轮制备实验平台,制备了光固化树脂结合剂开槽结构化砂轮和连续砂轮;开展磨削实验测试了两种砂轮的磨削性能。结果表明,混合浆料的极限固化厚度约为6 mm,磨料层-基体粘接强度、磨料层层间结合强度都随单次固化厚度的增加而减小,当单层固化厚度为0.5 mm时,磨料层-基体粘接强度为7.15 MPa,磨料层层间结合强度为10.43 MPa,满足砂轮使用要求;在相同磨削条件下,与连续砂轮相比开槽砂轮在降低磨削力、磨削温度、提高砂轮磨削比方面具有明显优势,但经其磨削后工件的表面粗糙度较连续砂轮会有所增加。

     

    Abstract: To achieve the rapid prototyping preparation of slotted structured grinding wheels, combined with the advantages of UV curing rapid prototyping and powder bed fusion, a conventional particle size grinding wheel UV curing rapid preparation method based on layer by layer laying of abrasive resin slurry was proposed. The variation law of the solidification thickness of abrasive resin mixed slurry with time was studied. The influences of the single solidification thickness of the abrasive layer on the bonding strength between the abrasive layer and the substrate, as well as the bonding strength between the abrasive layers, were investigated. Based on the principle of light cured rapid prototyping, an experimental platform for preparing light cured resin bonded grinding wheels was established, and slotted grinding wheels and continuous grinding wheels were prepared. Grinding experiments were conducted to test the grinding performance of two types of grinding wheels. The results indicate that the ultimate curing thickness of the mixed slurry is about 6 mm. The bonding strength between abrasive layer and substrate, as well as the bonding strength between the abrasive layers, decreases with the increase of single-layer solidification thickness. When the single-layer solidification thickness is 0.5 mm, the bonding strength between the abrasive layer and the substrate is 7.15 MPa, and the bonding strength between the abrasive layers is 10.43 MPa, which meets the grinding wheel requirements. Under the same grinding conditions, slotted grinding wheels have significant advantages in reducing grinding force, grinding temperature, and improving grinding ratio compared to continuous grinding wheels. However, after grinding, the surface roughness of the workpiece will increase compared to continuous grinding wheels.

     

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