汽车后桥壳法兰加工专用机床设计与研究

Design and research of special machine tool for flange processing of automobile rear axle housing

  • 摘要: 为提高新能源汽车后桥壳法兰加工精度和加工效率,将原生产工艺进行集中优化,研发专用车削中心。该机床通过一次装夹,实现一端法兰加工,完成车端面、攻螺纹、车外圆、钻孔和镗孔等工序。利用SolidWorks2022建模与Smiulation有限元分析,确定90 N为极限抚平压力。并经切削验证67.5 N压力下满足图纸要求,加工节拍可达24.41 pcs/h,满足年产10万件需求,为汽车行业同类型法兰件自动化加工提供了有效的解决方案。

     

    Abstract: In order to enhance the precision and efficiency of flange processing for new energy vehicle rear axle housings, an optimized dedicated turning center was developed. This machine achieves one-time clamping for flange processing on one end, encompassing operations like face turning, threading, external turning, drilling, and boring. Leveraging SolidWorks2022 modeling and Simulation finite element analysis, a maximum allowable smoothing pressure of 90 N was determined. Cutting tests verified compliance with drawing specifications at 67.5 N pressure, achieving a production rate of 24.41 pcs/h, meeting an annual output target of 100 000 units. This development offers an effective automation solution for similar flange parts in the automotive industry.

     

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