微量润滑在机械加工中的应用研究进展

Research progress on the application of minimum quantity lubrication in machining

  • 摘要: 微量润滑(minimum quantity lubrication, MQL)被视为一种能够改善浇注式和干切削技术缺陷的绿色可持续加工技术,在机械加工领域应用越来越广泛。综述了微量润滑的基本原理及应用。首先,分析了微量润滑及其系统以及在车削、铣削、磨削、钻削加工中的性能表现,微量润滑在铣削SKD 61钢时,刀具侧面磨损能减少60%。其次,阐述了微量润滑的进展及分类,并详细分析了纳米流体微量润滑(nanofluid minimum quantity lubrication, NMQL)、低温微量润滑(cryogenic minimum quantity lubrication, CMQL)、多场赋能微量润滑的冷却润滑机理。结果表明,在磨削钛合金时,纳米流体静电雾化微量润滑相对于微量润滑,磨削温度降低了40%。在机械加工中,微量润滑提升了冷却润滑效果,降低了成本和切削液用量,并改善了表面粗糙度、切削力和刀具磨损等方面的加工性能。

     

    Abstract: Minimum quantity lubrication (MQL) is recognized as a green and sustainable machining technology that addresses the shortcomings of flood cooling and dry cutting techniques,and it is more and more widely used in the field of machining.The basic principle and application of MQL are reviewed. Firstly, the MQL, its systems, and its performance in turning, milling, grinding and drilling are analyzed. The tool side wear can be reduced by 60% when the MQL is milling SKD 61 steel. Secondly, the progress and classification of MQL are described, and the cooling lubrication mechanism of nanofluid MQL (NMQL), cryogenic MQL (CMQL) and multi-field energized MQL is analyzed in detail.The results show that the temperature of grinding titanium alloy is reduced by 40% compared with that of MQL.In machining, the MQL improves the cooling lubrication effect, reduces the cost and cutting fluid usage, and improves the machining performance in terms of surface roughness, cutting force and tool wear.

     

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