服役条件下螺栓弹性应力建模及性能保持研究

Elastic stress modeling and performance maintenance study of bolts under service conditions

  • 摘要: 为了揭示螺栓连接在长期服役过程中的应力松弛机理,对服役条件下螺栓连接的蠕变机理与性能保持行为进行了系统性分析,结合简化解析方法和有限元分析,对螺栓和法兰在不同服役时间内的应力松弛进行了深入探讨。采用了一种简化的解析方法,以解决螺栓法兰连接中的蠕变应力松弛问题,特别关注法兰和螺栓材料的蠕变松弛。通过与三维数值有限元方法比较,验证了该方法的有效性,分析了不同服役时间对螺栓预紧力衰退的影响。仿真结果显示,仿真模型1 000 h时整体蠕变松弛为45.2%,3 000 h时整体蠕变松弛为50.8%,6 000 h时整体蠕变松弛为63.3%。解析结果显示,解析模型1 000 h时整体蠕变松弛为53.4%,3 000 h时整体蠕变松弛为60.5%,6 000 h时整体蠕变松弛为73.4%。结果表明,服役时间越长,预紧力先快速下降,随后逐渐趋于稳定。总之,通过详细的理论分析和数值模拟,揭示了螺栓连接在长期服役中的应力松弛机理,提供了可靠的预测方法和设计优化方案。

     

    Abstract: In order to reveal the mechanism of stress relaxation in bolted connections during long-term service, a systematic analysis of the creep mechanism and performance retention behavior of bolted connections under service conditions was conducted. By combining simplified analytical methods and finite element analysis, the stress relaxation of bolts and flanges over different service times was thoroughly investigated. A simplified analytical method was adopted to address the creep stress relaxation problem in bolted flange connections, with particular focus on the creep relaxation of flange and bolt materials. The validity of this method was verified by comparison with three-dimensional numerical finite element methods, and the influence of different service times on the decline of bolt preload was analyzed. Simulation results showed that the overall creep relaxation of the simulation model was 45.2% at 1 000 h, 50.8% at 3000 hours, and 63.3% at 6 000 h. Analytical results indicated that the overall creep relaxation of the analytical model was 53.4% at 1 000 h, 60.5% at 3 000 h, and 73.4% at 6 000 h. The results demonstrated that the longer the service time, the faster the initial decrease in preload, followed by a gradual stabilization. In summary, through detailed theoretical analysis and numerical simulation, the stress relaxation mechanism of bolted connections in long-term service is revealed, and reliable predictive methods and design optimization schemes are provided.

     

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