双点渐进成形工艺参数多目标优化研究

Research on multi-objective optimization of double-side incremental sheet forming process parameters

  • 摘要: 为提高双点渐进成形(double-side incremental sheet forming, DSIF)制件的成形精度,以方锥盒制件作为试验制件,以刀具直径、层间距、成形角、板厚和成形深度等工艺参数为影响因素,以底部回弹值和侧壁鼓凸最小值作为优化目标设计正交试验,利用Abaqus数值仿真计算出试验结果数据,通过建立多输入和多输出的BP(back propagation)神经网络预测模型,结合带精英策略的非支配排序遗传算法(non-dominated sorting genetic algorithm, NAGA-Ⅱ)求解双点渐进成形工艺参数多目标优化问题,基于熵权逼近理想解排序法(technique for order preference by similarity to ideal solution, TOPSIS)从Pareto解集中决策出一组最优工艺参数组合以提高优化结果的精确度,通过优化和筛选得到的最佳工艺参数组合进行对应试验。结果表明,经实测得到制件的底部回弹值为0.693 mm,侧壁鼓凸值为0.934 mm,筛选出的目标值误差分别为6.31%和2.09%。由此可见,建立的多目标优化流程具有可行性,为双点渐进成形制件的回弹减少提供了有效的优化方案。

     

    Abstract: In order to improve the molding accuracy of (double-side incremental sheet forming, DSIF) sheet, the square cone-box parts were used as test parts, the process parameters such as tool diameter, layer spacing, forming Angle, plate thickness and forming depth were used as influencing factors, and minimized the bottom rebound value and side wall bulge value were used as optimization objectives to design orthogonal tests. The test results were calculated by Abaqus finite element simulation. Through the establishment of multi-input and multi-output BP(back propagation) neural network prediction model, combined with the non-dominated sorting genetic algorithm (NAGA-Ⅱ) with elite strategy, multi-objective optimization of DSIF process parameters was carried out. Based on the entropy weight approaching ideal solution sorting method (technique for order preference by similarity to ideal solution, TOPSIS), a set of optimal process parameter combinations were determined from Pareto solution set to improve the accuracy of optimization results. The optimal combination of process parameters obtained by optimization and screening were tested. The results show that the measured springback value of the bottom part is 0.693 mm, the bulge value of the side wall is 0.934 mm, and the errors of the selected target values are 6.31% and 2.09%, respectively. It can be seen that the established multi-objective optimization process is feasible and provides an effective optimization scheme for the springback reduction of DSIF parts.

     

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