面向数控车床可靠性试验的多维力加载装置

Multi-dimensional loading device for reliability test of CNC lathe

  • 摘要: 针对数控车床可靠性试验提出一种结构简单且便于工程化安装的新型多维力加载装置。首先基于弹簧受力变形原理对多维力加载装置进行结构设计,并依次进行主轴受力和加载头行程分析,探究其合理性;其次对装置进行多工况仿真分析,验证其可行性;最后搭建试验台,进行主轴加载试验,得到主轴进给量与所受载荷关系。结果表明,多维力加载装置可对主轴施加单向超过1 000 N的多维动态载荷,试验与期望平均误差在10%以内,加载能力高且满足设计要求,这证明该装置具备可行性、稳定性及高加载能力,为多维力加载装置研发提供理论依据和试验方法。

     

    Abstract: Aiming at the reliability test of CNC lathes, a new multi-dimensional force loading device with simple structure and easy engineering installation was proposed. Firstly, the structural design of the multi-dimensional force loading device was carried out based on the principle of spring force deformation, and the spindle force and the loading head stroke were analyzed in turn to explore its rationality. Secondly, the simulation analysis of various working conditions of the device was carried out to verify its feasibility. Finally, the experimental platform was built to carry out the spindle loading experiment, and the relationship between the spindle feed and the load was obtained. The results show that the multi-dimensional force loading device may apply a multi-dimensional dynamic load of more than 1 000 N to the spindle. The average error between experiment and expectation is less than 10%, and the loading capacity is high and meets the design requirements. It is proved that the device has feasibility, stability and high loading capacity, which provides theoretical basis and experimental method for the development of multi-dimensional force loading device.

     

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