油包水型乳化液对齿轮弹流润滑特性的影响

Influence of oil-water emulsion on gear elastohydrodynamic lubrication characteristics

  • 摘要: 为探究油包水乳化液对齿轮热弹流润滑特性的影响,基于油水乳化液的物理特性,建立了考虑油水两相流体以及热效应的渐开线齿轮线接触稳态热弹流润滑模型,采用多重网格法及多重网格积分法对润滑模型进行求解,分析油膜压力、膜厚随含水率、转速、扭矩的变化关系。计算结果表明,在油包水流型下,随着含水率的增加,乳化液黏度增加,膜厚增加,与纯油润滑相比,油水乳化液润滑具有更好的润滑性能;随着齿轮转速的增加,膜厚增加,润滑性能增强;随着扭矩的增加,压力增加,膜厚减小,润滑性能减弱。最后以膜厚比为判据,以油包水润滑计算为基础,预测了不同工况下齿轮形成有效润滑油膜所需的油水乳化液中润滑油黏度,为油水两相齿轮润滑性能设计与黏度预测提供理论指导依据。

     

    Abstract: In order to investigate the influence of oil-water emulsion on the thermoelastohydrodynamic lubrication characteristics of gears. Based on the physical properties of oil-water emulsions, a steady-state thermoelastic flow lubrication model for involute gears with line contact considering oil-water two-phase fluid as well as thermal effect is established, and the lubrication model is solved by the multiple mesh method and multiple mesh integral method, and the relationships of oil film pressure and film thickness with water content, rotational speed and torque are analyzed. The numerical calculation results show that, under the oil-in-water flow type, with the increase of water content, the emulsion viscosity increases, the film thickness increases, and compared with the pure oil lubrication, the oil-water emulsion lubrication has better lubrication performance; with the increase of gear speed, the film thickness increases, and the lubrication performance is enhanced; with the increase of torque, the pressure increases, the film thickness decreases, and the lubrication performance is weakened. Finally, with the film thickness ratio as the criterion, based on the calculation of water-in-oil lubrication, the lubricant viscosity in the oil-water emulsion required for the formation of an effective lubricant film in gears under different working conditions is predicted, which provides a theoretical basis for the design of lubrication performance and viscosity prediction of oil-water two-phase gears.

     

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