基于残差修正的产品质量预测方法

Product quality prediction method based on residual correction

  • 摘要: 在工业4.0背景下,产品质量预测对于智能制造生产线的高效运行和资源节约具有重要意义。然而,现有的质量预测方法因参数预测误差累积,导致产品质量预测准确性下降,易造成误判。因此,提出一种基于残差修正的产品质量预测方法。首先,基于深度学习模型构建产品质量预测模型,以及工艺参数预测残差与产品质量预测残差之间的关联模型。其次,预测未加工的工艺参数来补全生产工艺参数信息,利用质量预测模型初步得到产品质量预测结果。再次,计算工艺参数预测残差,并通过关联模型得到产品质量预测残差。最后,利用产品质量预测残差修正初步预测结果,从而获得最终的产品质量预测结果。案例分析表明,该方法有效降低了产品质量预测误差,提高了预测准确率,能及时发现智能制造生产线上潜在不合格品并停止后续生产工序,实现资源节约的目标。

     

    Abstract: In the context of Industry 4.0, product quality prediction is critical for efficient operation and resource savings in intelligent manufacturing lines. However, existing methods often face reduced accuracy due to accumulated errors in process parameter predictions, leading to waste. Therefore, a residual correction-based method for product quality prediction is proposed. Firstly, the product quality prediction model is constructed based on the deep learning model, and the correlation model between process parameter prediction residual and product quality prediction residual is constructed. Secondly, the unprocessed process parameters are predicted to complete the information of production process parameters, and the product quality prediction results are obtained by using the quality prediction model. Thirdly, the residual of process parameter prediction is calculated, and the residual of product quality prediction is obtained by the correlation model. Finally, the residual of product quality prediction is used to modify the preliminary prediction result, so as to obtain the final product quality prediction result. Case analysis shows that this method can effectively reduce the error of product quality prediction and improve the accuracy of prediction. It can find the potential unqualified products on the intelligent manufacturing production line in time and stop the subsequent production process, so as to achieve the goal of resource saving.

     

/

返回文章
返回