大长径比无氧铜深孔钻削工艺参数多目标优化

Multi-objective optimization of process parameters for deep hole drilling of oxygen-free copper with large aspect ratio

  • 摘要: 为解决无氧铜深孔钻削时存在断屑难、排屑困难等问题,基于响应面分析法开展了多孔TU1无氧铜枪钻钻削试验研究。以进给量、切削速度和切削液压力作为输入变量,以切屑形态的容屑系数、切屑变形系数作为响应值,建立输入变量和响应值之间的回归模型,获得优化参数组合。结果表明,单因素对容屑系数和切屑变形系数影响程度由大到小依次为进给量、切削速度和切削液压力;多因素交互影响中切削速度和切削液压力的交互作用对容屑系数和切屑变形系数的影响最显著。当进给量为0.023 mm/r、切削速度为47.1 m/min、切削液压力为2.1 MPa时,获得的C型切屑是理想的切屑,排屑顺畅。为易切削大变形材料的深孔加工工艺参数选择提供理论参考。

     

    Abstract: In order to solve the problems of difficult chip breaking and difficult chip removal in deep hole drilling of oxygen-free copper, an experimental study on gun drilling of multi-hole TU1 oxygen-free copper was carried out based on the response surface analysis method. Feed rate, cutting speed and cutting fluid pressure were used as input variables. Meanwhile, the gullet-to-chip area ratios and chip deformation coefficient were set as the response values. The regression model between the input variables and the response values was established to obtain the combination of optimized parameters. The results show that the effects of single factors on the gullet-to-chip area ratios and chip deformation coefficient are in the order of feed, cutting speed, and cutting fluid pressure; the interaction of cutting speed and coolant pressure has the most significant effect on the gullet-to-chip area ratios and chip deformation coefficient in the multifactorial interaction. When the feed is 0.023 mm/r, the cutting speed is 47.1 m/min, and the cutting fluid pressure is 2.1 MPa, the C-type chips obtained are ideal chips with smooth chip removal. This paper provides a theoretical reference for the selection of process parameters for deep hole drilling of easy-to-cut large deformation materials.

     

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