Invar合金MIG焊接波形控制及工艺优化

Invar alloy MIG welding waveform control and process optimization

  • 摘要: 为提高Invar合金厚板焊接效率,减小焊后变形,采用熔化极气体(metal inert gas,MIG)保护焊脉冲技术,对18 mm厚Invar合金60° V型坡口平对接的焊接工艺进行探索。首先,利用高速摄影相机和波形记录仪对MIG焊熔滴过渡和脉冲波形进行优化,确保熔滴实现“一脉一滴”的过渡方式。随后,以优化后的脉冲波形进行手工焊接试验。结果表明,当焊缝填充热输入为1.1 kJ/mm、焊接道次为8道时,焊缝成形优良且美观,焊后角变形仅为5°,试板边缘至中部的翘起高度为1 mm,变形量小,满足实际应用需求。

     

    Abstract: In order to improve the welding efficiency of the Invar alloy thick plate and reduce the deformation after welding, the welding process of a 60° V-groove flat butt joint of 18 mm thick Invar alloy was explored by using metal inert gas (MIG) welding pulse technology. Firstly, the droplet transition and pulse waveform of MIG welding were optimized by the high-speed photographic camera and waveform recorder to ensure that the droplet transition mode was one pulse and one drop. Subsequently, the manual welding test was carried out with the optimized pulse waveform. The results indicate that when the heat input of the weld filling is 1.1 kJ/mm and the welding pass is 8, the weld is well formed and aesthetically pleasing, the deformation of the post-weld angle is only 5°, the warping height from the edge of the test plate to the middle is 1 mm, and the deformation is minimal, which meets the practical application requirements.

     

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