大型结构件耳轴孔同轴度加工工艺研究

Research on processing technology for the coaxiality of the large structural parts shaft hole

  • 摘要: 大型结构件耳轴孔同轴度直接影响设备的回转精度和轴承的使用寿命,是企业生产中比较难解决的问题。针对摇摆台外环体,采用厂内分段制造,预留耳轴孔加工余量,在模板平台上对分段刻线,作为现场对接组焊的标志线,各分段在热处理炉内进行退火去除应力;在安装现场将各分段组焊成形,并采用陶瓷片加热去除焊接应力,采取激光跟踪仪测量配合镗孔加工的工艺路线,实现了大跨距耳轴孔同轴度0.4 mm。实践证明,该加工工艺对类似产品的轴孔加工具有较好的适用性。

     

    Abstract: The coaxiality of shaft holes of large structural parts directly affects the rotary accuracy of the equipment and the service life of the bearings. Which is also a difficult problem to solve in the production of enterprise. The outer ring body of the swaying platform was manufactured in segments in the factory, with a reserved machining allowance for the shaft holes. The segments were scored on the template platform as a marking line for on-site butt welding. Each segment was annealed in the heating furnace to relieve stress. At the installation site, each segment was assembled and formed by welding, and ceramic sheets were used to heat and remove welding stress. The process route of laser tracker measurement and boring machining was adopted to achieve the coaxiality of large-span shaft holes of 0.4 mm. Practice has proved that the processing technology has good applicability to the processing of shaft holes of similar products.

     

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