基于深度迁移学习的Ti-6Al-4V合金微铣削毛刺尺寸预测

Burr size prediction in micro-milling of Ti-6Al-4V alloy based on deep transfer learning

  • 摘要: 针对钛合金微铣削加工易产生毛刺缺陷影响使用的问题,提出一种基于深度迁移学习的Ti-6Al-4V微铣削顶部毛刺尺寸预测方法。首先,以工艺参数(主轴转速、轴向切深、径向切宽和每齿进给量)为网络输入,以顶部毛刺长度为预测目标,建立了微铣削毛刺尺寸的预测模型。其次,使用625个切削仿真样本进行预训练。最后,基于迁移学习机制,借助100个切削试验样本对预训练结果进行微调,从而将仿真规律迁移至试验规律。结果表明,迁移学习模型对顺、逆铣两侧毛刺尺寸的平均预测精度分别达到了95.77%、95.45%,为钛合金微铣削毛刺的预测及控制提供了一种有效方法。

     

    Abstract: Aiming at the problem that the micro-milling of titanium alloy is prone to produce burr defects that affect the use, a prediction method of the burr size at the top of Ti-6Al-4V micro-milling based on depth transfer learning was proposed. Firstly, a prediction model of micro-milling burr size was established with the process parameters (spindle speed, axial cutting depth, radial cutting width and feed per tooth) as the network input and the burr length as the prediction target. Secondly, 625 cutting simulation samples were used for pre-training. Finally, based on the transfer learning mechanism, 100 cutting experimental samples were used to fine-tune the pre-training results, so as to transfer the simulation law to the experimental law. The results show that the average prediction accuracy of the transfer learning model for the burr size on both sides of forward and backward milling is 95.77% and 95.45%, which provides an effective method for the prediction and control of titanium alloy micro-milling burr.

     

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